5 Axis Vertical Milling Machine Gantry

About Copyright & Compliance

1. This machine is the property of Montrasio Werkzeugmaschinen GmbH.
2. It is strictly prohibited to publish this machine on any publicly accessible online trading platforms without the explicit consent of Montrasio Werkzeugmaschinen GmbH, Germany.
3. In cases of identity theft or illegal appropriation of our proprietary data, exclusively prepared for marketing on the homepage of Montrasio Werkzeugmaschinen GmbH, a criminal complaint will be filed with the relevant authorities.

Technical Specifications 

Max. feed rate: 40 m/min

Max. power installed: 80 kVA

Max. current: 150 A

Pneumatic system:

Air flow: 400 l/min

Working pressure: 6 bar

Floor Plate

Dimensions: 2500 × 4000 mm (98.44 × 157.48 inches)

Table height: 300 mm (11.81 inches)

Load capacity: 10 t/m² (0.93 tons/sq. ft)

T-slot width: 28 H12 mm (1.10 inches)

Distance between T-slots: 250 mm (9.84 inches)

Axes Travel

Longitudinal (X): 4000 mm

Cross (Y): 2500 mm

Vertical (Z): 1300 mm

CNC Heidenhain TNC640 - 15"

Hardware:

Main computer (MC), Controller (CC), Keyboard (TE), 15" TFT display

Memory:

RAM: 4 GB

Hard disk: 32 GB (21 GB program memory)

Precision:

Linear axes: 0.1 µm resolution

Angular axes: 0.0001° resolution

Interpolation

Circular in 3 axes, Helical paths, Linear in 5 axes (export license required)

Processing:

Block time: 0.5 ms

Controller cycles

1. Position: 200 µs
2. Speed: 200 µs
3. Current: 100 µs

Interfaces:

2 × Ethernet 1000BaseT

1 × USB 2.0 (front)

4 × USB 3.0 (rear)

Universal Milling Head (DX_TULCE1822_H63)

Type: 5-axis machining, 18,000 r.p.m.

The rotation is powered by direct-drive motors and controlled by the CNC as interpolated axes. The head features automatic clamping of the tool and allows undercutting at a 10° angle. An integrated cooling system ensures optimal performance of the torque motors and spindle bearings.

C axis swivel range: ± 270°

A axis swivel range: ± 185°

Max. rotation speed of the axes: 30 r.p.m.

Working torque available (A/C axes): 450 Nm

Clamping axes torque: 1400 Nm

Positioning uncertainty axes (P - VDI/DGQ 3441): 8 arcsec

Positioning scatter axes (Ps - VDI/DGQ 3441): 4 arcsec

Spindle

Power available (S1/S6): 22/33 kW

Torque available (S1/S6): 84/128 Nm

Max. spindle revolutions: 18,000 r.p.m.

Continuous running:

• Constant power: 2500–18,000 r.p.m.
• Constant torque: 10–2500 r.p.m.

Tool holder: HSK-A63 DIN 69893

Rigid Tapping for Electrospindle (DX_AMR-E)

Enables rigid tapping operations using the electrospindle, ensuring precise and reliable tapping for machining processes.

Dynamic RTCP Software (RTCP-D_01)

Allows programming of machining operations in any direction while maintaining the origin point. It is particularly useful for:

• Mould production using inclined spherical tools.
• Continuous head movement during machining.
• General mechanics, including machining on the five faces of a cube and inclined operations in any direction.

AUTOCAL Software for Automatic Calibration (AUTOCAL)

This program automates measurement cycles and adjusts values based on kinematic lists used by the CNC for RTCP function calibration. Features include:

• Guidance for operators in checking and adjustment tasks.
• Application for both routine and exceptional maintenance to ensure RTCP accuracy, including:
• Substitution of the electrospindle.
• Handling minor collisions.
• Performing head maintenance.
• Updating head geometry.

Sensor to Detect Vibration (SRV)

This system detects collisions and excessive vibrations across three axes, minimizing potential damage to tools, workpieces, and the machine.

• Reaction time: ~1 millisecond, containing any shock efficiently.
• Continuously monitored via an electronic interface installed on the machine, ensuring proper functionality.

Tool Changer with Arm for Tool Exchange (ATC80_H63_V_10)

• Overlapped-wheel type with full enclosure for operator safety.
• Steel structure with technopolymer pockets.
• Double pliers allow tool transfer from the wheel to the spindle via the sliding arm.
• Fixed, preset pocket tool change management.

Tool Specifications:

• Max. tool diameter: 75 mm (2.95 in)
• Max. tool diameter with free adjacent pocket: 125 mm (4.92 in)
• Max. tool weight: 10 kg (22 lbs)
• Max. tool length:
• 600 mm (23.62 in) for 40 tools
• 250 mm (9.84 in) for 40 tools
• Tool holder type: HSK-A63 DIN 69893

MRLUL_01

Laser probe complete with software to verify tool breakage and for tool length and tool radius measuring

Laser probe complete with software for tool length and radius measuring and tool breakage control.

Measurement is through automatic cycle and data are sent directly to CNC.

The probe is installed in a fixed position within the working area.

During the machining operation the optics are mechanically sealed against chips and coolant by a mechanical shutter in front of the optics.

Before measurement, dirty and chips are removed through air blast.

DP_MAPR

Touch probe for workpiece measuring and alignment

Touch probe with radio wave transmission for measuring details on the machine. Measurement is taken through automatic cycles and then sent directly to the CNC. Measurement cycles are already included in CNC.

3D FORM_I

3D Form Inspect M&H Software

Software package for measuring 3D shapes on moulds and dies as well as various measuring tasks on machine tools including the creation of measuring reports. 3D Form Inspect enables the fast and easy determination of errors on machined parts and gives an immediate decision about any necessary rework. By using this Software package it is very easy to verify deviations caused by:

• Wrong or incorrect milling strategy;
• Cutting conditions that are not optimised;
• Tool wear or tool deflection;
• Temperature deviations.

After identifying the cause of machining errors, it is then possible to correct any problems while the workpiece is still clamped on the machine. The creation of a measuring program occurs by clicking requested points on the surface or by selecting relevant coordinate values for measuring points.

LEIUHP_35

Coolant outside/inside the tool (LEU/LEIUHP)

Feeding system of the coolant outside/inside the tool. The system includes:

• a tank for collecting the tool coolant;
• a pump enabling the tool coolant to be collected from the machine and be poured into the collecting tank;
• a pump for feeding the outside line of coolant;
• a pump for feeding the inside line of the coolant: on this line adjustment of feed rate/pressure of the coolant through softkey positioned onto the control panel;
• simultaneous use of the two coolant lines (outside/inside);
• system for separating the oil from the coolant (oil skimmer);
• system for demagnetizing the coolant (demagnetizer);
• system for moving the coolant during long duration stops (stirrer);
• a filter positioned on the flow line of the coolant pump, filter A;
• a paper filter positioned on the line of the coolant poured from the machine up to the tank, filter B.

Tank capacity

Tank capacity: 3500 l

Degree of filtration with filter type A: 60 micron

Degree of filtration with filter type B: 40 micron

Max. flow rate LEU function (outside the tool): 30 l/min

Max. pressure LEU function (outside the tool): 10 bar

Max. flow rate LEIU function (inside the tool): 30 l/min

Max. pressure LEIU function (inside the tool): 70 bar

LUSM_01

External Tool spray mist

The mist is a mixture of air and oil. Spray is activated through M function. The use of the spray mist improves cut quality, avoids accumulation of build-up material keeping the cutting area clean. It also acts as a coolant. It is very useful for improving the quality of finishing. The nebulization device by means of air in pressure and thanks to its closeness to the tool, improves also the high speed performance.

RIUAC_HS

Compressed air through spindle, High Speed

It consists in the use of compressed air, in place of coolant through the spindle, while the spindle is turning. The use of this function is possible up to 24,000 rpm spindle speed.

LEIUHP_CTRL

System which enables the coolant's temperature to be monitored through dedicated refrigerating unit and heater

The system monitors the temperature of the coolant inside the tank by using a probe, which measures the temperature of the environment, and a probe, which is immersed in the liquid. Refrigerating unit or heater is activated, depending if the liquid's temperature is higher or lower than the environmental one. The system is then provided with a mixer which stirs the coolant, in order to prevent liquid from freezing or from not-emulsifying: the mixer is manually activated and can start functioning even when the machine is off.

Temperatures range in which the system can operate: from 0 to 50°C.

PUL_WRP

Rinse gun with hose reel, dedicated pump

DP_INOX

Stainless steel coating inside the machine's working area

DP_PSCL40

Folding-type cover of the cabin

It prevents chips and dust to come out from the upper part of machine cabin. The upper protection uses 2 bellow-type covers supported by a purpose-made structure. The front cover automatically opens; it occurs by using the beam's longitudinal movement. Thus it is possible to load/unload workpieces from the top of the working area.

IZL_A

Lighting of the working area

ETA_DP

no. 01 chip conveyor placed in front of the floorplate

Height from the floor: 1500 mm

DP_2ETL40

No. 2 chip conveyors, placed each at one side of the floorplate, with outlet on the main chip conveyor

ET_HF

Adjustment of chip conveyance system, in case of high flow rate of chip and coolant

Recommended in case of machining of aluminium and other light alloys.

DP_TELESERVICE

Teleservice

Remote assistance service via TeleService connection.

The Seller supplies a communication and remote assistance software which allows, via the Internet, the possibility of connecting to the machine of the End User by Seller's engineers.

The connection is unidirectional and is protected by a password of the End User.

The provided software allows to support the End User in simple and rapid diagnosis of the machine and also allows the remote management and monitoring of the NC.

The service engineers can also quickly and easily search the errors within drives/motors and, thanks to the dynamic display of status signals, it is also possible to analyze the causes that have created the error. The activation of the TeleService line ensures readiness for action, effectiveness of service and minimizes downtime. To use TeleService, the End User must provide a PC with internet access in order to connect to the NC of the machine.

The duration of the service is equal to the warranty period of the machine and can be extended every year. The premise for any condition and technical service is that, upon the request of the Seller, TeleService is immediately available, plugged in and operating. Should this not be, any activity will be provided according to the availability and scheduling of the Seller, and any kind of technical performance, even during the warranty period, will be invoiced.

CAPL

Programmable adaptive control

This device controls the electrical input on the spindle motor and prevents from exceeding the pre-set values. The max electrical input (absorbed power value), depends on tool type, material used and machining done and it is programmed as a percentage of the nominal power. The minimum programmable value is 25% of the nominal power. If during the machining the nominal power is exceeded, this control reduces the rapid feeds until it returns within the limit values. If the speed reduction needed to return within the limit-values exceeds 50% of the nominal power than an Emergency is activated.

In this way, the machine is protected from sudden machining conditions such as variations of machining allowances, impacts against obstacles, tool break or excessive wear.

DREG

Hi-Performance adjustable dynamics

Software permitting the parameter adjustment governing the dynamics of the machine.

The selection is by specific M functions.

Three types of functioning are available:

• DEFAULT, standard values of the machine suitable for almost all types of machining;
• OVERLOAD, machine parameters for machining of heavy workpieces (up to +150% of the standard payload of the table);
• FINE TUNING, machine parameters to obtain on the workpiece surface a very accurate finishing, notwithstanding the weight loaded on the table and the programmed speed.

About Copyright & Compliance

1. This machine is the property of Montrasio Werkzeugmaschinen GmbH.
2. It is strictly prohibited to publish this machine on any publicly accessible online trading platforms without the explicit consent of Montrasio Werkzeugmaschinen GmbH, Germany.
3. In cases of identity theft or illegal appropriation of our proprietary data, exclusively prepared for marketing on the homepage of Montrasio Werkzeugmaschinen GmbH, a criminal complaint will be filed with the relevant authorities.